2 Attachment(s)
Quality machete for cheap.
Back in March of this year I picked up an Ontario milspec machete 23" blade for 20 bucks. The machete is 1095 with a spine thickness of .110 even though it claims it's 1/8th. It's a very good machete but it's too long for my needs and the handle is not that good so I spent 40 minutes cutting the new profile on the band saw and cleaning the profile up on the grinder then finally convex in the lower 1/2" to a zero edge. The new specs were 13.5 blade and 5" handle. Because the Rc is low it was easy to drill new pin holes for the bolts in the tang with cheap Dewalt bits.
I spent 4 months abusing the blade and have been very surprize at how well it held up and never chipped the edge till I finally threw it down the road just to see how it would fare. I have batoned several 6 to 8" Dia blocks of dry cherry down to small finger sized sticks for a bird trap, repeatedly used it at the hawk and knife throwing range, shaved feather sticks and cleared a small plot with a rag wrapped around the handle. I have never used a machete that bit as deep and weighs so little. Below is the machete . It was sharpened 4 months ago and will still slice you easily.Attachment 10817
Because the design and geometry worked so well I am going to make one from some 3v I have in the shop, .114 thick and same specs 13.5 blade and 5" handle but I will play with a few handle designs before cutting the 3v. Below is the proposed blade in 3v.
Attachment 10818
I plan to cut the profile and drill the tang then heat treat it because it's so thin. Once heat treated I will grind a scandi edge for approx 4" then transition it to a convex to the tip. Square the back portion of the spine and round the front portion. Hidden lanyard at the pommel and since I will use tubes to secure the scales I will position one so I can keep the lanyard forward if I like.
In the end it should be a very fine bush tool when paired with a small blade and silky saw.
Now you don't need a 3v one as the above 20 dollar repro filed version is just fine and can be done with a grinder or angle grinder as long as care is taken not to get the steel too hot to hold and lose its temper.
If you make one or need help with it post it up.