Yea, I would wind up going blind and numb from lack of sleep cranking on a nice machine like that. In fact, I would be building some AK actions out of old shovels if I had a mill.
I have done my builds using a stand up drill press and cross slide vice, which is not very stable or precise, which is why I have stayed with the poly lower builds. The plastic mills like hot butter.
One thing about having the experience you have Jim, is that you would not really need one of the expensive jigs to do an aluminum lower. You know how to index the billet and work from the zero settings and properly locate the pins. The jigs they sell are for folks that really have no training or that want to make several lowers rapidly.
With the 80% lower they usually have the mag well, mag catch and bolt catch already machined in as well as the tiny holes for the retention springs/pins all through the unit. All you really have to do is mill out the fire control section.
After you set it up and zero it in you hog it out leaving .050" on the bottom and about the same on the sides, mill the trigger slot, put it together and you are ready to shoot. Blueprints are available on line and there is not much that is really "critical" in the 20% the builder has to finish. Just some tricky areas you learn about the hard way if you are not careful.
https://www.google.com/search?q=ar+1...AQIIg&dpr=1.25
I would still purchase a finished lower for the initial build. It is cheaper than an 80% and it will give you a finished pattern part to compare any lower you build latter.
If you do build an 80% lower afterward no one still knows what you actually have, and if the gun grabbers ever do get frisky you can strip the registered lower and turn it in, because that is the "gun" and you turned it in.
I bought it stripped and that is exactly the way they would get it turned in.
And when you buy the lower you might want to HAVE IT REGISTERED AS A MULTI CALIBER PISTOL FRAME! You can use the rifle barrel on a pistol frame but you can not place a pistol upper on a lower registered as a rifle! If it is a pistol you can change back and forth just by switching uppers and the buttstock. Takes about 10 minutes to change buffer tubes.
I do enjoy these little late night discussions. Wish we had a campfire to sit around but I suppose a glowing computer screen will do.
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